High Strength Steel (HSS)
High strength steel is used for body panels in order to reduce vehicle weight.
Accordingly, precautions in repairing automotive bodies made of high strength steel are described below:
Read the following precautions when repairing HSS:
When heating is unavoidable, do not heat HSS parts above 550C (1,022F).
Verify heating temperature with a thermometer.
(Crayon-type and other similar type thermometer are appropriate.)
Instead, use a saw to avoid weakening surrounding areas due to heat. If gas (torch) cutting is unavoidable, allow a minimum margin of 50 mm (1.97 in).
If spot welding is impossible, use MIG. welding. Do not use gas (torch) for welding because it is inferior in welding strength.
Therefore, when cutting spot welds on a HSS panel, use a low speed high torque drill (1,000 to 1,200 rpm) to increase drill bit durability and facilitate the operation.
Always note the following when spot welding HSS:
Door switch
Description
Detects door open/close condition.
Component Function Check
1.CHECK FUNCTION
With CONSULT
Check door switches DOOR SW-DR, DOOR SW-AS in Data Monitor mode with CONSULT.
Diagnosis Procedure
1.CHECK DOOR SWITCH INPUT SIGNAL
Turn ignition switch OFF.
Check signal between BCM c ...
Squeak and rattle trouble diagnoses
Work Flow
CUSTOMER INTERVIEW
Interview the customer if possible, to determine the conditions that exist
when the noise occurs. Use the Diagnostic
Worksheet during the interview to document the facts and conditions when the
noise occurs and any
customer's comments; refer to DLK-199, " ...
ADP branch line circuit
Diagnosis Procedure
1.CHECK CONNECTOR
Turn the ignition switch OFF.
Disconnect the battery cable from the negative terminal.
Check the following terminals and connectors for damage, bend and
loose connection (unit side and connector
side).
Driver seat control unit
Harness connec ...