DIAGNOSIS AND REPAIR WORKFLOW
Work Flow
OVERALL SEQUENCE
DETAILED FLOW
1.INTERVIEW FOR MALFUNCTION
Find out what the customer's concerns are.
2.SYMPTOM CHECK
Verify the symptom from the customer's information.
3.BASIC INSPECTION
Check the operation of each part. Check that any concerns occur other than those mentioned in the customer interview.
4.SELF-DIAGNOSIS WITH CONSULT
Perform the self-diagnosis with CONSULT. Check that any DTC is detected.
5.TROUBLE DIAGNOSIS BY DTC
Perform the trouble diagnosis for the detected DTC. Specify the malfunctioning part.
6.FAIL-SAFE ACTIVATION CHECK
Determine if the customer's concern is related to fail-safe activation.
7.SYSTEM DIAGNOSIS
Perform the system diagnosis for the system in which the fail-safe activates. Specify the malfunctioning part.
8.SYMPTOM DIAGNOSIS
Perform the symptom diagnosis. Refer to INL-81, "Symptom Table". Specify the malfunctioning part.
9.MALFUNCTION PART REPAIR
Repair or replace the malfunctioning part.
10.REPAIR CHECK (SELF-DIAGNOSIS WITH CONSULT)
Perform the self-diagnosis with CONSULT. Verify that no DTCs are detected. Erase all DTCs detected prior to the repair. Verify that DTC is not detected again.
11.REPAIR CHECK (OPERATION CHECK)
Check the operation of each part.
Preparation
Special Service Tool
The actual shapes of the tools may differ from those illustrated here.
Commercial Service Tool
...
On board diagnostic (OBD) system
Trouble Diagnosis Introduction
CAUTION:
Do not use electrical test equipment on any circuit related to
the SRS unless instructed to do so inthis Service Manual. SRS wiring
harnesses can be identified by yellow and/or orange harness connectors.
Do not attempt to repair, splice or modify ...
Periodic maintenance
FRONT SUSPENSION ASSEMBLY
Inspection and Adjustment
INSPECTION
Make sure the mounting conditions (looseness, backlash) of each component and
component conditions (wear, damage) are normal.
LOWER BALL JOINT END PLAY
Set front wheels in a straight-ahead position. Do not depress
brake peda ...